BMW 5 Series E39 Refurbishment Including New Lenses & Adjusters Replacement
Is your E39 headlight suffering from...
These are the most common signs of adjuster failure and general wear in the BMW 5 Series E39 headlight.
Adjuster failure is an extremely common problem on the BMW E39 5 Series. The original factory adjusters are made from plastic that becomes brittle with age and heat cycling, causing them to crack and break. Once an adjuster fails, the headlight can no longer hold its beam position - leading to sagging beams, MOT failures, and dangerous driving conditions at night. This is a complete headlight refurbishment including new lenses, gaskets, seals, and adjuster replacement.
What's included in the service
Every refurbishment follows our full process regardless of headlight variant. This is not a quick adjuster swap by cutting a hole in the casing - it's a complete headlight strip-down and rebuild in the most OEM way possible.
Thorough check of all external parts, bulbs, external wiring and electrical components, casing, lens condition, and other associated items for damage and wear.
Full disassembly of the headlight down to the bare casing with all wiring, projectors, reflectors, adjusters, and all other internal components removed for assessment.
All adjusters replaced with new aftermarket parts. Spindles realigned and calibrated to ensure correct beam positioning and smooth manual adjustment.
All internal parts including casing, wiring, projectors, and reflectors are health checked and given a light chemical clean to remove years of built-up grime.
Brand new lens fitted to replace your yellowed or failed clearcoat lens. New gaskets and seals fitted throughout, then sealed with professional OEM grade adhesive.
Full quality inspection, reassembly of all components, adjuster function test, and verification photos sent to you before the headlight leaves us.
From broken adjusters to yellowed lenses - we refurbish your E39 headlights back to their best, with new lenses, gaskets, seals, and adjusters included as standard.
⚠️ Important - Please Read
Understand what this service covers and its limitations before ordering.
Pricing
All prices are per headlight, excluding VAT. Pricing varies between pre-facelift (early) and facelift (late/LCI) headlights due to design differences. The same pricing applies across all headlight variants (halogen and xenon).
Pre LCI (Early)
£160 + VAT
Full refurbishment including new lenses, adjusters, gaskets, seals, spindle realignment, and chemical clean.
LCI (Late)
£190 + VAT
Full refurbishment including new lenses, adjusters, gaskets, seals, spindle realignment, and chemical clean.
Delivery & fitting options
Mainland UK only, excluding Highlands, Islands, and Remote areas.
How it works
Everything is booked in advance so we can guarantee turnaround times and availability. Get in touch first - don't just send headlights without a booking.
Contact us to confirm your headlight variant (pre-facelift or facelift, halogen or xenon) and discuss your requirements. If your headlights have been previously repaired or tampered with by anyone else, let us know as this will affect pricing and turnaround time.
We check our calendar and schedule you in for fitting or postal refurbishment - whichever suits your situation. A non-refundable 25% deposit secures your booking.
We assess your headlights and flag any additional work required beyond the standard refurbishment scope. We'll get your authorisation before proceeding.
Your headlights go through our full refurbishment process. Once complete, we contact you with photos showing everything is fully functional.
Remaining balance is due once the work is complete. Collect your headlights or car from us, or we ship via DHL Express to mainland UK (including Northern Ireland).
If anyone else has previously attempted a repair on your headlights, you must let us know in advance. This will affect the scope and pricing of the service.
Turnaround times
3 days
per headlight
Sending/dropping off to KYCS Oldbury
3 days
per headlight
Fitting at KYCS Oldbury
Turnaround times are based on pre-booked appointments that have been booked in advance where the headlight condition matches what was discussed and the headlight is complete. If additional work is required upon assessment, turnaround times may be extended.
Shipping with DHL Express
Anything larger than 50x45x40cm will need a custom quote from DHL. We'll confirm all shipping details with you after booking.
Payment & how to order
All bookings are secured with a 25% non-refundable deposit, automatically applied at checkout. The remaining balance is invoiced once the work is complete.
Industry-leading coverage on E39 refurbishment
We stand behind our work. Every refurbishment comes with a 2-year guarantee on all services and workmanship as standard.
2-year guarantee on all refurbishment and repair work carried out by us
If we fitted your headlights, fitting issues must be raised within 7 days. After this, normal fitting charges apply
Cosmetic concerns must be raised within 72 hours
Warranty is not valid if products or services show signs of tampering, mishandling, mis-powering, reverse engineering, disassembly, installation error (if not installed by us), or if the vehicle is involved in an accident. Warranty will be voided if the vehicle is not fitted with the correct parts to match factory specification when not fitted by us. The warranty is for the purchaser only and is not transferable.
Full Symptom List
Mechanical failures & symptoms
- Sagging or drooping headlight beams
- Beam aim drifting or unable to hold position after adjustment
- Headlight juddering or wobbling over bumps
- Inability to adjust beam height manually via the adjuster wheel
- Visible broken or crumbled adjuster components inside the headlight
- Projector or reflector loose inside the headlight housing
Cosmetic failures
- Yellowed or hazed headlight lenses
- Failed or peeling clearcoat on the lens surface
- Reduced light output due to lens degradation
- MOT failure due to incorrect headlight aim or insufficient light output
The Solution
As part of our refurbishment service, we'll carry out the following:
- Fully strip the headlight down to the bare casing
- Remove all old sealant from the headlight casing and components
- Replace all adjusters with new aftermarket replacement parts
- Realign and calibrate all spindles for correct beam positioning
- Health check all internal parts including casing, wiring, projectors, and reflectors
- Light chemical clean of all internal surfaces and components
- Supply and fit a new aftermarket headlight lens
- Replace all factory gaskets and seals with new replacements
- Reseal the headlight with professional OEM grade adhesive
- Full functional test and adjuster operation verification
Replacement components used in the refurbishment service are aftermarket unless specified.
Affected Vehicles/Headlights
- E39 pre-facelift halogen
- E39 pre-facelift xenon
- E39 facelift halogen
- E39 facelift xenon
- M5 E39 xenon
Fitting
If you want us to remove and refit the headlight during the repair service, please get in touch to get our availability. Our fitting days are Tuesday, Wednesday, Thursday, and Saturday. We have AM and PM slots available.
Is your E39 headlight suffering from...
These are the most common signs of adjuster failure and general wear in the BMW 5 Series E39 headlight.
Adjuster failure is an extremely common problem on the BMW E39 5 Series. The original factory adjusters are made from plastic that becomes brittle with age and heat cycling, causing them to crack and break. Once an adjuster fails, the headlight can no longer hold its beam position - leading to sagging beams, MOT failures, and dangerous driving conditions at night. This is a complete headlight refurbishment including new lenses, gaskets, seals, and adjuster replacement.
What's included in the service
Every refurbishment follows our full process regardless of headlight variant. This is not a quick adjuster swap by cutting a hole in the casing - it's a complete headlight strip-down and rebuild in the most OEM way possible.
Thorough check of all external parts, bulbs, external wiring and electrical components, casing, lens condition, and other associated items for damage and wear.
Full disassembly of the headlight down to the bare casing with all wiring, projectors, reflectors, adjusters, and all other internal components removed for assessment.
All adjusters replaced with new aftermarket parts. Spindles realigned and calibrated to ensure correct beam positioning and smooth manual adjustment.
All internal parts including casing, wiring, projectors, and reflectors are health checked and given a light chemical clean to remove years of built-up grime.
Brand new lens fitted to replace your yellowed or failed clearcoat lens. New gaskets and seals fitted throughout, then sealed with professional OEM grade adhesive.
Full quality inspection, reassembly of all components, adjuster function test, and verification photos sent to you before the headlight leaves us.
From broken adjusters to yellowed lenses - we refurbish your E39 headlights back to their best, with new lenses, gaskets, seals, and adjusters included as standard.
⚠️ Important - Please Read
Understand what this service covers and its limitations before ordering.
Pricing
All prices are per headlight, excluding VAT. Pricing varies between pre-facelift (early) and facelift (late/LCI) headlights due to design differences. The same pricing applies across all headlight variants (halogen and xenon).
Pre LCI (Early)
£160 + VAT
Full refurbishment including new lenses, adjusters, gaskets, seals, spindle realignment, and chemical clean.
LCI (Late)
£190 + VAT
Full refurbishment including new lenses, adjusters, gaskets, seals, spindle realignment, and chemical clean.
Delivery & fitting options
Mainland UK only, excluding Highlands, Islands, and Remote areas.
How it works
Everything is booked in advance so we can guarantee turnaround times and availability. Get in touch first - don't just send headlights without a booking.
Contact us to confirm your headlight variant (pre-facelift or facelift, halogen or xenon) and discuss your requirements. If your headlights have been previously repaired or tampered with by anyone else, let us know as this will affect pricing and turnaround time.
We check our calendar and schedule you in for fitting or postal refurbishment - whichever suits your situation. A non-refundable 25% deposit secures your booking.
We assess your headlights and flag any additional work required beyond the standard refurbishment scope. We'll get your authorisation before proceeding.
Your headlights go through our full refurbishment process. Once complete, we contact you with photos showing everything is fully functional.
Remaining balance is due once the work is complete. Collect your headlights or car from us, or we ship via DHL Express to mainland UK (including Northern Ireland).
If anyone else has previously attempted a repair on your headlights, you must let us know in advance. This will affect the scope and pricing of the service.
Turnaround times
3 days
per headlight
Sending/dropping off to KYCS Oldbury
3 days
per headlight
Fitting at KYCS Oldbury
Turnaround times are based on pre-booked appointments that have been booked in advance where the headlight condition matches what was discussed and the headlight is complete. If additional work is required upon assessment, turnaround times may be extended.
Shipping with DHL Express
Anything larger than 50x45x40cm will need a custom quote from DHL. We'll confirm all shipping details with you after booking.
Payment & how to order
All bookings are secured with a 25% non-refundable deposit, automatically applied at checkout. The remaining balance is invoiced once the work is complete.
Industry-leading coverage on E39 refurbishment
We stand behind our work. Every refurbishment comes with a 2-year guarantee on all services and workmanship as standard.
2-year guarantee on all refurbishment and repair work carried out by us
If we fitted your headlights, fitting issues must be raised within 7 days. After this, normal fitting charges apply
Cosmetic concerns must be raised within 72 hours
Warranty is not valid if products or services show signs of tampering, mishandling, mis-powering, reverse engineering, disassembly, installation error (if not installed by us), or if the vehicle is involved in an accident. Warranty will be voided if the vehicle is not fitted with the correct parts to match factory specification when not fitted by us. The warranty is for the purchaser only and is not transferable.
Full Symptom List
Mechanical failures & symptoms
- Sagging or drooping headlight beams
- Beam aim drifting or unable to hold position after adjustment
- Headlight juddering or wobbling over bumps
- Inability to adjust beam height manually via the adjuster wheel
- Visible broken or crumbled adjuster components inside the headlight
- Projector or reflector loose inside the headlight housing
Cosmetic failures
- Yellowed or hazed headlight lenses
- Failed or peeling clearcoat on the lens surface
- Reduced light output due to lens degradation
- MOT failure due to incorrect headlight aim or insufficient light output
The Solution
As part of our refurbishment service, we'll carry out the following:
- Fully strip the headlight down to the bare casing
- Remove all old sealant from the headlight casing and components
- Replace all adjusters with new aftermarket replacement parts
- Realign and calibrate all spindles for correct beam positioning
- Health check all internal parts including casing, wiring, projectors, and reflectors
- Light chemical clean of all internal surfaces and components
- Supply and fit a new aftermarket headlight lens
- Replace all factory gaskets and seals with new replacements
- Reseal the headlight with professional OEM grade adhesive
- Full functional test and adjuster operation verification
Replacement components used in the refurbishment service are aftermarket unless specified.
Affected Vehicles/Headlights
- E39 pre-facelift halogen
- E39 pre-facelift xenon
- E39 facelift halogen
- E39 facelift xenon
- M5 E39 xenon
Fitting
If you want us to remove and refit the headlight during the repair service, please get in touch to get our availability. Our fitting days are Tuesday, Wednesday, Thursday, and Saturday. We have AM and PM slots available.
Original: $214.19
-65%$214.19
$74.97Description
Is your E39 headlight suffering from...
These are the most common signs of adjuster failure and general wear in the BMW 5 Series E39 headlight.
Adjuster failure is an extremely common problem on the BMW E39 5 Series. The original factory adjusters are made from plastic that becomes brittle with age and heat cycling, causing them to crack and break. Once an adjuster fails, the headlight can no longer hold its beam position - leading to sagging beams, MOT failures, and dangerous driving conditions at night. This is a complete headlight refurbishment including new lenses, gaskets, seals, and adjuster replacement.
What's included in the service
Every refurbishment follows our full process regardless of headlight variant. This is not a quick adjuster swap by cutting a hole in the casing - it's a complete headlight strip-down and rebuild in the most OEM way possible.
Thorough check of all external parts, bulbs, external wiring and electrical components, casing, lens condition, and other associated items for damage and wear.
Full disassembly of the headlight down to the bare casing with all wiring, projectors, reflectors, adjusters, and all other internal components removed for assessment.
All adjusters replaced with new aftermarket parts. Spindles realigned and calibrated to ensure correct beam positioning and smooth manual adjustment.
All internal parts including casing, wiring, projectors, and reflectors are health checked and given a light chemical clean to remove years of built-up grime.
Brand new lens fitted to replace your yellowed or failed clearcoat lens. New gaskets and seals fitted throughout, then sealed with professional OEM grade adhesive.
Full quality inspection, reassembly of all components, adjuster function test, and verification photos sent to you before the headlight leaves us.
From broken adjusters to yellowed lenses - we refurbish your E39 headlights back to their best, with new lenses, gaskets, seals, and adjusters included as standard.
⚠️ Important - Please Read
Understand what this service covers and its limitations before ordering.
Pricing
All prices are per headlight, excluding VAT. Pricing varies between pre-facelift (early) and facelift (late/LCI) headlights due to design differences. The same pricing applies across all headlight variants (halogen and xenon).
Pre LCI (Early)
£160 + VAT
Full refurbishment including new lenses, adjusters, gaskets, seals, spindle realignment, and chemical clean.
LCI (Late)
£190 + VAT
Full refurbishment including new lenses, adjusters, gaskets, seals, spindle realignment, and chemical clean.
Delivery & fitting options
Mainland UK only, excluding Highlands, Islands, and Remote areas.
How it works
Everything is booked in advance so we can guarantee turnaround times and availability. Get in touch first - don't just send headlights without a booking.
Contact us to confirm your headlight variant (pre-facelift or facelift, halogen or xenon) and discuss your requirements. If your headlights have been previously repaired or tampered with by anyone else, let us know as this will affect pricing and turnaround time.
We check our calendar and schedule you in for fitting or postal refurbishment - whichever suits your situation. A non-refundable 25% deposit secures your booking.
We assess your headlights and flag any additional work required beyond the standard refurbishment scope. We'll get your authorisation before proceeding.
Your headlights go through our full refurbishment process. Once complete, we contact you with photos showing everything is fully functional.
Remaining balance is due once the work is complete. Collect your headlights or car from us, or we ship via DHL Express to mainland UK (including Northern Ireland).
If anyone else has previously attempted a repair on your headlights, you must let us know in advance. This will affect the scope and pricing of the service.
Turnaround times
3 days
per headlight
Sending/dropping off to KYCS Oldbury
3 days
per headlight
Fitting at KYCS Oldbury
Turnaround times are based on pre-booked appointments that have been booked in advance where the headlight condition matches what was discussed and the headlight is complete. If additional work is required upon assessment, turnaround times may be extended.
Shipping with DHL Express
Anything larger than 50x45x40cm will need a custom quote from DHL. We'll confirm all shipping details with you after booking.
Payment & how to order
All bookings are secured with a 25% non-refundable deposit, automatically applied at checkout. The remaining balance is invoiced once the work is complete.
Industry-leading coverage on E39 refurbishment
We stand behind our work. Every refurbishment comes with a 2-year guarantee on all services and workmanship as standard.
2-year guarantee on all refurbishment and repair work carried out by us
If we fitted your headlights, fitting issues must be raised within 7 days. After this, normal fitting charges apply
Cosmetic concerns must be raised within 72 hours
Warranty is not valid if products or services show signs of tampering, mishandling, mis-powering, reverse engineering, disassembly, installation error (if not installed by us), or if the vehicle is involved in an accident. Warranty will be voided if the vehicle is not fitted with the correct parts to match factory specification when not fitted by us. The warranty is for the purchaser only and is not transferable.
Full Symptom List
Mechanical failures & symptoms
- Sagging or drooping headlight beams
- Beam aim drifting or unable to hold position after adjustment
- Headlight juddering or wobbling over bumps
- Inability to adjust beam height manually via the adjuster wheel
- Visible broken or crumbled adjuster components inside the headlight
- Projector or reflector loose inside the headlight housing
Cosmetic failures
- Yellowed or hazed headlight lenses
- Failed or peeling clearcoat on the lens surface
- Reduced light output due to lens degradation
- MOT failure due to incorrect headlight aim or insufficient light output
The Solution
As part of our refurbishment service, we'll carry out the following:
- Fully strip the headlight down to the bare casing
- Remove all old sealant from the headlight casing and components
- Replace all adjusters with new aftermarket replacement parts
- Realign and calibrate all spindles for correct beam positioning
- Health check all internal parts including casing, wiring, projectors, and reflectors
- Light chemical clean of all internal surfaces and components
- Supply and fit a new aftermarket headlight lens
- Replace all factory gaskets and seals with new replacements
- Reseal the headlight with professional OEM grade adhesive
- Full functional test and adjuster operation verification
Replacement components used in the refurbishment service are aftermarket unless specified.
Affected Vehicles/Headlights
- E39 pre-facelift halogen
- E39 pre-facelift xenon
- E39 facelift halogen
- E39 facelift xenon
- M5 E39 xenon
Fitting
If you want us to remove and refit the headlight during the repair service, please get in touch to get our availability. Our fitting days are Tuesday, Wednesday, Thursday, and Saturday. We have AM and PM slots available.
